Factories and warehouses are common places to find lots of machines and pieces of equipment that rely on magnets. These magnets have obvious, important roles, such as in picking up metal objects or securing things in place. But in a world of shaking and moving, magnets can become less of themselves. It’s called demagnetization, and it can wreak havoc with machines, devices and the systems that depend on them to function.
Effects of Vibration on Industrial Machinery
Magnets are notoriously susceptible to vibration in industrial settings. The shaking or movement can put the magnets in motion while machines are running or things are being moved around. This perpetual motion can lead to the magnets losing their strength over time, meaning they are bad at their job. Machines might not perform as well, or might even stop altogether, if consumed by powerful magnets. This can be very expensive for businesses and can slowdown production.
How to Keep Your Magnets Strong in High-Vibration Workplaces
Here are a few things you can do to prevent loss of strength in magnets in high-vibration conditions:Reduce demagnetization in high-vibration environments by taking some of the following steps to help magnets remain strong. One important piece of advice: you’ll want to check your magnets from time to time to ensure they’re still performing their role. If you find any signs of wear and tear, it is about time to replace the magnets rather than wait for them to go wrong. Another tip is to attempt to cut down on the vibration of the room using shock absorbers or padding around the machines. This will help shield the magnets and ensure that they stay in wonderful working condition for a long time.
Why it is Important to Get Solar Panel Installation Right as a First Line of Defense Against Demagnetization
Correct magnet mounting is a key to limiting demagnetization in high-vibration locations. Left on their own without proper installation magnets may struggle to cope with the amount of constant movement and shaking in an industrial area. Manufacturers’ recommendations should be followed when positioning magnets, and they should be made to adhere closely to the machines or other equipment on which they are installed. By investing the time to properly install magnets, companies can save themselves from expensive headaches such as demagnetization.
Selecting materials for resistance to demagnetization More information about magnet materials Neodymium magnets lose -0.09% of flux density/per °C (of temperature change) Product Curie temperature Max Operating Temp temp.description N42 310 80 to 100° Strong magnets, a lot more performance compared to N35 max.
As for avoiding loss of the intensity of magnetization in the industry, the correct material needs to be selected. Some substances are more capable of resisting demagnetization than others, so it is always best to read up and select the right one for the job. For the highest vibration application, a neodymium or samarium cobalt magnet is generally suggested. These materials are demagnetization resistant and are used to prevent magnets from breaking in harsh conditions.
Preserving Magnetic Equipment in High Vibration Applications
So, aside from selecting the appropriate materials for building such items, what else can be employed to safeguard magnetic equipment in high vibration environments? One way to do this is to check the equipment every so often for signs of wear and tear. Catching the problems early, companies can get ahead of demagnetization before it becomes a big issue. Another approach is to modify by strengthening or reinforcing the machines or devices employing magnets. This may help soak up some of the rattle, N35 N52 Round Punching Pot Neodymium Magnets and reduce the wear and tear on the magnets, so they remain powerful and efficient longer.
In summary, demagnetization is a potentially large concern for businesses that make use of magnets in high-vibration industrial environments. Following these tips and techniques will help in keeping company magnetic equipment protected and better condition for a much longer period. XINYUAN MAGNET is dedicated to delivering high performance magnets resistant to demagnetization so that businesses can depend on their equipment to work efficiently in all environments.